Engineering Reference

ISO 286 Fit Calculator

Nominal size plus any hole and shaft class. Exact limits, deviations, and whether the pair is a clearance, transition, or interference fit.

Ø25 H7/g6
Hole H7
25.000 to 25.021
+0.000 / +0.021 mm
Shaft g6
24.980 to 24.993
-0.020 / -0.007 mm
Clearance fit
Clearance: 0.007 to 0.041 mm
Size band: over 18 to 30 mm · Source: ISO 286-1 fundamental deviations + IT grades

How a fit class becomes real numbers

A callout like Ø25 H7/g6 compresses four table lookups into six characters. The letter sets the fundamental deviation, how far the tolerance zone sits from nominal: H holes start exactly at nominal, g shafts sit slightly under. The number sets the IT grade, how wide the zone is for that size band. Capital letters describe the hole, lowercase the shaft.

The machinist and the inspector are both expected to expand this by hand, and on a Form 3 that expansion is a classic error source: the designation gets copied into the report while the actual limits never get looked up. If your drawings carry fit classes into first article inspection, that lookup step is exactly what modern FAI software can now do automatically.

Scope note: this calculator covers hole classes D, E, F, G, H, JS and shaft classes d, e, f, g, h, js, k, m, n, p across IT5 to IT11, sizes up to 500 mm, which spans the fits used on the vast majority of machined parts. Values come from the ISO 286-1 fundamental deviation and IT grade tables.

The common fits, as a table

H7 is the hole in every row, which is why it is on so many drawings: hold one hole tolerance, change the shaft, get a different fit. Values are ISO 286-2 deviations in millimetres, lower limit first.

H7 hole with g6, k6 and p6 shaftsISO 286-2 · mm · hole basis
Nominal Ø (mm)H7 holeg6 shaftk6 shaftp6 shaft
over 3 to 6+0.000 / +0.012-0.004 / -0.012+0.001 / +0.009+0.012 / +0.020
over 6 to 10+0.000 / +0.015-0.005 / -0.014+0.001 / +0.010+0.015 / +0.024
over 10 to 18+0.000 / +0.018-0.006 / -0.017+0.001 / +0.012+0.018 / +0.029
over 18 to 30+0.000 / +0.021-0.007 / -0.020+0.002 / +0.015+0.022 / +0.035
over 30 to 50+0.000 / +0.025-0.009 / -0.025+0.002 / +0.018+0.026 / +0.042
over 50 to 80+0.000 / +0.030-0.010 / -0.029+0.002 / +0.021+0.032 / +0.051
over 80 to 120+0.000 / +0.035-0.012 / -0.034+0.003 / +0.025+0.037 / +0.059
over 120 to 180+0.000 / +0.040-0.014 / -0.039+0.003 / +0.028+0.043 / +0.068
Which fit to ask forHole basis · plain English
FitTypeWhat it is for
H7/g6ClearanceSliding fit. Parts move freely, located accurately. Shafts in plain bearings, spigots that must come apart.
H7/h6Clearance (close)Slides with no perceptible play when dry. Locating spigots, removable covers.
H7/k6TransitionLight interference or light clearance depending where in the band you land. Gears and pulleys that need a key.
H7/n6Transition (tight)Needs a press. Located parts that should not move but may need to come apart once.
H7/p6InterferencePress fit, permanent. Bushings and bearing races that transmit load through the joint.
H7/s6Interference (heavy)Usually assembled with heat. Not intended to come apart.

Your drawing says H7. Your Form 3 needs 25.000 to 25.021.

Mavlon expands every fit class on the drawing to actual limits automatically while building your AS9102 Form 3.

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Frequently asked questions

What does H7/g6 mean?
A sliding fit on the hole-basis system. H7 describes the hole (lower limit at nominal, IT7 wide) and g6 the shaft (slightly under nominal, IT6 wide). At 25 mm this guarantees a clearance between 0.007 and 0.041 mm.
How do you calculate limits from a fit class?
Two lookups per part in ISO 286-1 for the size band: the fundamental deviation (letter) and the IT tolerance (grade number). For an H hole: lower deviation 0, upper +IT. For a g shaft: upper deviation is the g value (negative), lower is that minus IT. Add the deviations to nominal.
Clearance vs transition vs interference?
Clearance: the largest shaft is always smaller than the smallest hole, parts always slide (H7/g6). Interference: the smallest shaft is always larger than the largest hole, assembly needs force or heat (H7/p6). Transition: either outcome is possible depending on where each part lands (H7/k6).
Why do drawings show only the class instead of limits?
The class is compact and unambiguous, and the reader is expected to expand it from the tables. That expansion is a common FAI error: the designation gets ballooned while the limits never make it into the report.