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High QA vs DISCUS: which one for first article inspection?

Two desktop heavyweights, compared on ballooning, AS9102 and PPAP output, and the work both leave on your desk.

Full disclosure: we build Mavlon, which competes with the tools reviewed here. Every claim comes from public documentation as of mid 2026. Spot an error? atishay@mavlon.co
The short answer: choose High QA if your inspection workflow is CMM-centric and you want inspection planning plus both AS9102 and PPAP reporting in one desktop suite. Choose DISCUS if your characteristics should come from the native CAD model rather than the PDF, and aerospace FAI is the main deliverable. Both are desktop installs, and with both the engineer still interprets general note tolerances, fit classes, and flag notes. If you need browser-based FAI or want that interpretation done for you, see the full field.

Mavlon competes in this market, so read with that in mind. We wrote this because quality engineers ask this exact question and get marketing pages instead of an answer. Claims below reflect each vendor's public documentation as of mid 2026.

The comparison

CriterionHigh QADISCUSMavlon
DeploymentDesktop install, per machineDesktop install, per machineCloud, any browser
Primary inputDrawings plus CAD, CMM-orientedNative CAD via Smart Extract, plus PDF2D PDF, scanned prints included
BallooningAuto-balloon assistSmart Extract, strongest from the modelAI reads the full drawing, around 90 percent, rest flagged
Tolerance interpretationDetection-first; engineer applies notes and fitsDetection-first; engineer applies notes and fitsGeneral notes applied by size, fit classes expanded, flag notes mapped
Report outputAS9102 and PPAPAS9102 focusAS9102 Form 3, Net-Inspect, PPAP dimensional results
CMM integrationDeep, a core strengthCMM import supportedResults map back onto the Form 3
Inspection planningYes, full moduleCharacteristic extraction focusFAI-focused, not a planning suite
Time to first resultInstall, setup, trainingInstall and setupFirst drawing in about 5 minutes, free

Vendor columns reflect public documentation as of mid 2026. Corrections: atishay@mavlon.co.

How to actually choose

Where do your characteristics come from? This is the deepest difference. DISCUS Smart Extract works from the native CAD file: if your shop designs the parts or receives models, extraction from the model beats OCR on a print. High QA sits closer to the inspection side: drawings and CMM programs. But most make-to-print suppliers receive a customer PDF and no model, and on a PDF both tools are back to detection plus engineer.

PPAP or not? High QA publicly markets both AS9102 FAI and PPAP generation in one suite, which suits shops feeding aerospace and automotive from the same quality system. DISCUS is positioned primarily around aerospace first article work. If PPAP dimensional results are routine for you, that weighs toward High QA.

CMM depth. High QA's inspection planning and CMM integration is its core identity: characteristics flow to CMM programs and results flow back. If your parts all cross a CMM and you want plans, not just reports, High QA earns its setup cost.

IT reality. Both are desktop installs with per-machine licensing and real onboarding. Budget the rollout time honestly, and if the team needs to balloon from any machine or any site, neither fits without IT help.

The reading is still yours

Whichever you pick, look at what happens after detection on a customer PDF: the ISO 2768 note still has to be applied to every untoleranced dimension by size range, the H7 still has to become 9.000 to 9.015 in the tolerance cell, and flag note 6 still has to find its three features. On a dense multi-sheet drawing that interpretation is the afternoon, not the ballooning.

Mavlon automates exactly that step. It reads the PDF, scans included, like a senior quality engineer: general note tolerances applied by size, fit classes expanded, GD&T frames complete with datums, flag notes mapped, and a Form 3 that arrives filled instead of blank. Shops that keep High QA or DISCUS for planning and CMM work still put Mavlon in front for the reading. The first drawing is free; your own worst print is the fairest test.

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Frequently asked questions

Which offers better automated ballooning, High QA or DISCUS?
Both market automated ballooning in the same detection range. The difference is the source: DISCUS Smart Extract is strongest from native CAD models, High QA is strongest when ballooning feeds inspection planning and CMM programs. On a PDF-only customer drawing, both fall back to detection and the engineer finishes the interpretation.
Which is better for PPAP report generation?
High QA markets AS9102 and PPAP generation in one suite; DISCUS is positioned primarily around aerospace FAI. If PPAP dimensional results are routine deliverables, High QA covers it more directly. A full PPAP includes elements beyond dimensional results that neither tool produces.
Are High QA and DISCUS cloud-based?
Both are desktop-install products at their core. For browser-based, no-install FAI, the alternatives are cloud tools such as Mavlon, GroundControl, Net-Inspect, or 1Factory.
Do High QA or DISCUS interpret general note tolerances automatically?
Both publicly market detection and form population. Applying general note tolerances by size, expanding fit classes, and mapping flag notes remains the engineer's work with both. Mavlon automates that interpretation from a PDF, which is why some shops use it upstream of either.