Edge-Break & Chamfer Requirements

The requirement no one
remembers to balloon.

Break all sharp edges. Chamfer 0.5 × 45°. Deburr per spec. They live in the general notes, govern every feature on the part, and are the first thing missed when a FAIR is built by hand.

First drawing free · every edge requirement caught, sourced, and reviewable.

In the general notes
3. BREAK ALL SHARP EDGES 0.15 MAX
Caught on the Form 3

Edge break, 0.15 max, applies to all edges - characteristic written, source note 3 recorded.

One blanket note governs the whole part.
Miss it, and every edge is unproven.

An edge-break or a deburr requirement is almost never dimensioned next to the feature it controls. It is declared once, in a corner of the sheet, and it applies to everything - every hole, every fillet, every machined face. There is no balloon sitting next to it asking to be counted. So when the form is built by hand, late, against a deadline, it is the line that quietly does not make it.

Then the part ships, and a customer's receiving inspection asks where the edge-break characteristic is on the FAIR. It is not a rework problem. It is a did-you-actually-inspect-this problem - the kind that costs approvals, not hours.

Every form the requirement takes - read and captured.

Defined or blanket, near the feature or in the title block, Mavlon reads it the way an inspector would and writes it as a characteristic.

0.5 × 45°
Defined chamfers
Dimensioned bevels with size and angle, captured as numbered characteristics.
0.15 MAX
Break sharp edges
The blanket note that governs every edge on the part - never dropped.
DEBURR
Deburr & finish notes
Process requirements tied to the note they came from, with the source shown.
ISO 13715
Edge-state symbols
Burr and edge-break callouts read as an allowed, inspectable edge condition.
R0.4–0.8
Edge-break ranges
Min and max edge relief, captured with both limits for measurement.
FAR SIDE
Back-view callouts
The chamfer on the section you would have scrolled past, found anyway.

The long version

Edge break and chamfer requirements, and why FAI keeps missing them.

On a precision-machined or sheet-metal part, the edges matter as much as the faces. A sharp edge is a stress riser, a handling hazard, and a coating-adhesion problem - so drawings call out how every edge must be treated. The trouble is where they call it out.

A chamfer is the easy case: a defined bevel, dimensioned next to its feature, such as 0.5 × 45°. It has a balloon and it gets counted. An edge break is the hard case. It is a small, often undimensioned relief of a sharp corner, and it is usually declared as a single blanket note - BREAK ALL SHARP EDGES 0.15 MAX, or REMOVE ALL BURRS - that governs the entire part without ever sitting beside a feature.

Why the blanket note is the most-missed characteristic

First Article Inspection per AS9102 expects every requirement on the drawing to become a numbered characteristic on the Form 3, including the note-driven ones. But a blanket edge-break note has no obvious home. There is no dimension to circle, no leader to follow. When a quality engineer is ballooning a dense aerospace print by hand at the end of a long day, the corner note is exactly the thing the eye slides over. It is not carelessness; it is the shape of the work.

Where these requirements actually live

Three places, mostly. In the general notes as a blanket statement. In the title block as a default edge condition. And near a feature as an ISO 13715 edge-state symbol, which encodes the allowed burr or edge break with a value and a sign. Each one is a real, inspectable requirement, and each one is read past for the same reason: it does not look like a dimension.

How Mavlon catches every one

Mavlon reads the drawing the way a senior inspector reads it - not as text, but as meaning. It understands that a chamfer belongs to a feature, that a blanket edge-break note governs the whole part, that a deburr requirement is a process characteristic, and that an ISO 13715 symbol sets an edge condition. It writes each one into the Form 3 as a characteristic, with the source note identified, and then walks you through them so you can confirm every edge requirement is on the report. The note that used to vanish now shows up, sourced and signed. See the full ballooning flow →

1
Blanket note that governs
every edge on the part
100%
Edge requirements written
to the Form 3, sourced
0
Findings for the line
you used to forget

Find the note before the auditor does.

Upload a drawing and see every chamfer, edge-break, and deburr requirement land on the Form 3 - each tied to the note it came from.

First one is free. No card, no setup.

Questions, answered.

What is the difference between an edge break and a chamfer?
A chamfer is a defined, dimensioned bevel - for example 0.5 × 45°. An edge break is a small, often undimensioned relief of a sharp edge, usually declared as a blanket note such as BREAK ALL SHARP EDGES 0.15 MAX. Both are inspectable characteristics on a FAIR, but the edge break is the one most often missed because it has no balloon next to a feature.
Where do edge-break requirements come from on a drawing?
Usually the general notes or the title block, as a blanket statement that governs every edge on the part, and sometimes from ISO 13715 edge-state symbols near a feature. Because the requirement is declared once and applies everywhere, it is easy to read past when ballooning by hand.
Does Mavlon catch blanket “break all sharp edges” notes?
Yes. Mavlon reads the general notes, understands that a blanket edge or deburr requirement governs the whole part, and writes it as a Form 3 characteristic with the source note identified - so it appears on the FAIR instead of being forgotten.
What is ISO 13715?
ISO 13715 is the standard for indicating edge states - burrs and edge breaks - on technical drawings, using a symbol with a value and a sign. Mavlon reads these edge-state callouts and captures the allowed edge condition as an inspectable requirement.
How are these requirements ballooned for AS9102?
Each defined chamfer becomes a numbered characteristic with its dimension and angle. Each blanket edge-break, deburr, or break-sharp-edge requirement becomes a characteristic tied to the note it came from. Mavlon does this automatically and lets you review every one before you sign.